Bottled Water Filling Machine

Bottled Water Filling Machine – 24 BPM Mineral Water Filling Machine , 60 BPM Mineral Water Filling Machine , 30 BPM Mineral Water Filling Machine , Water Bottle Packing Machine 90 bpm, 120 BPM , 150 BPM , 200 BPM, 250 BPM, 300 BPM , 400 BPM water bottle line.

Model -RFC-5000

Bottled water filling machine is Fully-Automatic Bottling Line for Juices, Drinking waters, Wines, Liquids etc. Bottle Packaging machine is leading packaging machine in bottling machines.Bottled water filling machine, also known as packaged drinking water filling machinery is widely used to pack drinking water filling,mineral water filling,bottled water filling,spring water filling,juice filling,bottle filling etc.

Water Bottling equipments are widely used in bottle filling of pet bottles and glass bottle Drinking water filling machinery can achived great bottled water packaging in asthetic sense of bottle filling. Flavoured milk filling can be done on bottled water  machine.Bottled water filling machine can be used for juice filling,juice packaging in bottles at hot filling Bottled water filling machine also can be used as a vineger fillling equipment, wine filling equipment Packaged drinking water filling machine and water packaging machines are accurate and high speed production machines to pack drinking water in pet bottles.

SHREE BHAGWATI offers various types of bottled water filling machines for 20BPM,30BPM,40BPM,60BPM,100BPM output speed SPEED-20-100 Bottles/Min

MACHINE CONSISTS OF:

• 5 Feet In-feed Conveyor
• Automatic 3-in-1 Rinsing-Filling-Capping Machine
• 10 Feet Out-feed Conveyor
• On-line Inspection Counter
• Shrink Tunnel for Labeling3
• Suitable to rinse-fill-cap application of 100ml-2Lit of
• Packaged Drinking Water/Juices in Pet/Plastic bottle with neck holding.
• 5 Feet infeed conveyor for inserting empty bottles to the rinsing jets of the machine.
• Rotary spray water type inner washing/rinsing unit.
• Digital Pump based filling unit.
• Single Head Capping Unit along with Bulk Cap Feeder & dispensing unit.

LINE ALSO CONSISTS OF:

• 10 Feet SS slat conveyor with inspection counter
• Online Shrink Tunnel to apply sleeves/Labels on the bottle.
• PLC Based Control Unit,
• No-Bottle-No-Fill-No-Cap inbuilt device,
• 3HP Motor drives with heavy duty Gear Box (May vary as per your fill size)
• All contact Parts will be of SS304 Grade
• SS Covers with mirror finish (GMP model)
• Acralyc Hood with safety door system
• Filling Accuracy: +/-1%
• Imported electrical, switches, contactors etc.

A Bottled Water Filling Machine is a specialized system designed for efficiently filling bottles with water, such as mineral water, spring water, purified water, and other bottled beverages. These machines are crucial in high-output production lines, ensuring precise filling, hygiene, and speed, while maintaining the quality of the water being packaged.

Key Types of Bottled Water Filling Machines

Bottled water filling machines are typically classified based on their production speed (measured in BPM – Bottles Per Minute) and their specific application, such as mineral water, spring water, or purified water. These machines can be manual, semi-automatic, or fully automatic, depending on the complexity of the production line.

Here are the common variants:

1. 24 BPM Mineral Water Filling Machine
   • Production Speed: 24 bottles per minute.
   • Application: Low-capacity production lines, small-scale or niche bottled water manufacturers.
   • Type: Suitable for small businesses or manufacturers that produce bottled water on a smaller scale.
2. 60 BPM Mineral Water Filling Machine
   • Production Speed: 60 bottles per minute.
   • Application: Medium-capacity production lines, ideal for local or regional bottled water brands.
   • Type: Offers a balance between high output and operational cost, suitable for growing businesses.
3. 30 BPM Mineral Water Filling Machine
   • Production Speed: 30 bottles per minute.
   • Application: Low to medium-capacity production, frequently used in smaller to medium-sized factories.
   • Type: Suitable for smaller manufacturers who want flexibility with a moderate production output.
4. Water Bottle Packing Machine (90 BPM, 120 BPM, 150 BPM, 200 BPM, 250 BPM, 300 BPM, 400 BPM): These machines are high-speed automatic systems designed to fill bottles at a high rate, typically with a range of 90 BPM to 400 BPM. The higher the BPM, the more advanced and automated the production line. These are ideal for large-scale industrial production, with each machine optimized for different capacities.
   • 90 BPM Water Bottle Packing Machine:
     • Ideal for medium to large-scale bottled water production.
     • Suitable for businesses that produce hundreds of thousands of bottles per day.
   • 120 BPM Water Bottle Packing Machine:
     • A slightly higher speed option, ideal for mid-sized bottlers looking for a balance between productivity and investment.
   • 150 BPM Water Bottle Packing Machine:
     • This machine is ideal for higher production rates and medium-to-large bottling companies.
     • Provides high efficiency with minimal downtime.
   • 200 BPM Water Bottle Packing Machine:
     • High-output systems suited for larger-scale production lines, handling large volumes of bottled water.
     • Typically integrated with bottling, capping, labeling, and packaging functions.
   • 250 BPM Water Bottle Packing Machine:
     • Designed for large bottling plants that require high-speed operation, able to fill 250 bottles per minute.
     • Suitable for high-demand markets and large-scale bottling businesses.
   • 300 BPM Water Bottle Packing Machine:
     • High-capacity system for very high-volume production of bottled water, commonly used by national and international water brands.
     • Requires large-scale infrastructure and offers top-tier efficiency.
   • 400 BPM Water Bottle Packing Machine:
     • The highest production speed, ideal for very large-scale plants, capable of handling ultra-high-volume bottling lines.
     • Ideal for global brands and bottlers with extensive distribution networks.

Key Features of Bottled Water Filling Machines

1. Filling Technology
   • Gravity Filling: Used for low-viscosity liquids like water. The system operates by gravity to fill the bottles automatically.
   • Volumetric Filling: Common in larger-scale production lines, ensuring precise amounts of water are dispensed into each bottle.
   • Overflow Filling: Ensures that the water fills the bottles to the exact same level across all bottles.
2. Automatic Control
   • Fully automated systems offer precise control over filling volume, bottle speed, and machine performance, leading to high operational efficiency.
   • PLC (Programmable Logic Controllers) and HMI (Human Machine Interface) for easy control and monitoring.
3. Hygienic Design
   • Bottled water filling machines are designed with strict hygiene protocols in mind. These systems usually feature easy-to-clean materials and are made to comply with international safety and health regulations.
4. High Efficiency and Low Wastage
   • By using advanced filling technologies and automation, these machines minimize spillage and ensure every bottle is filled correctly, improving overall efficiency and reducing waste.
5. Integrated Functions
   • Many filling machines are part of larger filling lines that include additional machines for capping, labeling, and packaging. This integration ensures smooth and continuous production.
6. Bottle Size Flexibility
   • Machines can often be adjusted to fill bottles of varying sizes (e.g., 330ml, 500ml, 1L, 5L), providing flexibility for bottlers who need to accommodate different market needs.

Applications of Bottled Water Filling Machines

1. Bottled Mineral Water Production
   • Machines that specifically handle mineral water are often designed to preserve the natural qualities of the water while filling the bottles efficiently. These machines can handle high volumes of water, ideal for bottlers of natural or purified mineral water.
2. Spring Water Bottling
   • Bottled spring water requires precision in filling and hygiene to maintain its natural taste and quality. The machines are tailored to meet these specific needs.
3. Purified Water Filling
   • Machines for purified water bottling may involve additional filtration systems in the production line to ensure that the water is free from contaminants before filling.
4. Corporate and Household Bottling
   • These systems can be used for bottling water in both small and large quantities, for distribution to retail markets and household consumption.
5. Bottled Water for Retail and Wholesale
   • High-speed machines like the 150 BPM or 200 BPM systems are ideal for bottlers producing large volumes of water for retail and wholesale distribution.

Benefits of High-Speed Bottled Water Filling Machines

• High Output: These machines provide high-speed production capabilities, from 90 BPM to 400 BPM, allowing bottling companies to meet large-scale demand.
• Efficiency: Automation of the filling, capping, and labeling process reduces human error, ensures consistent product quality, and maximizes operational efficiency.
• Space-Saving: By integrating multiple processes (filling, capping, labeling, packaging) into one compact machine, they help save space and streamline operations.
• Precision and Consistency: Automated control systems and high-quality filling technology ensure that each bottle is filled to the correct volume, reducing waste and improving product consistency.
• Labor Cost Reduction: The automation reduces the need for manual labor, lowering operational costs over time.
• Hygiene and Safety: With water being a consumable product, hygiene is crucial, and these machines are designed for easy cleaning and sanitization to meet health standards.

Conclusion

Bottled water filling machines come in a variety of configurations based on speed (BPM) and type of water (mineral, spring, purified). The key to selecting the right machine depends on the production volume, type of water being filled, and specific needs of the bottling facility. Whether for small-scale operations (24-60 BPM) or high-capacity plants (up to 400 BPM), these machines offer precision, speed, and efficiency, playing a crucial role in the mass production of bottled water.

Liquid Filling & Capping Machine -Liquid packaging solutions and automation, Filling machine for Suitable for containers like plastic bottles, tubs, jars & jerry cans from 10ml to 5000ml. Widely used for food, pharmaceuticals, chemicals, cosmetics and many other industries.