Automatic Rotary (Station) Bottle Rinsing Filling & Capping Machine
Automatic Rotary (Station) Bottle Rinsing Filling & Capping Machine
Fully automatic Rotary Bottle Rinsing, Filling and Capping Machines are mainly used for mineral water / carbonated beverages. The entire process has provisions in the filling machine for rinsing, filling, capping and sealing automatically. The entire process is fully computerized with PLC and sensor Control with one touch instrumentation. It is capable of bottling various sizes of bottles ranging from 500 ml to 2 Ltrs. The mineral water / bottles are fed into the input feed conveyor.
Automatic Rotary (Station) Bottle Rinsing, Filling & Capping Machine
The Automatic Rotary Bottle Rinsing, Filling & Capping Machine is a highly efficient and fully automated system designed for bottling applications, particularly for mineral water, carbonated beverages, and other similar liquid products. The machine is capable of handling multiple processes—rinsing, filling, capping, and sealing—all in a continuous, seamless operation. The process is fully automated, making it highly suitable for high-volume bottling lines in the beverage and water packaging industries.
The system utilizes advanced PLC (Programmable Logic Controller) and sensor controls for precise operations and ensures consistent and reliable production. It is capable of bottling a wide range of container sizes, from 500 ml to 2 liters, providing flexibility for varying production requirements.
Key Features:
- Fully Automated Operation:
- The machine automates the entire process, including bottle rinsing, filling, capping, and sealing, ensuring minimal human intervention and reducing operational labor.
- The entire operation is controlled by a PLC system, ensuring precise, reliable, and consistent performance.
- Rotary Bottle Rinsing Station:
- Rinsing Station: The bottles are fed into the rotary rinser, where they are automatically rinsed with water (or any desired liquid) to remove dust, debris, or contaminants before filling. This ensures that the bottles are sanitized and safe for filling with liquid products.
- The rotary rinsing mechanism increases the speed of rinsing, optimizing efficiency and reducing downtime.
- Precise Filling System:
- Filling Mechanism: The filling system is designed to accommodate mineral water, carbonated beverages, and other liquids with varying viscosities. The system ensures accurate and consistent filling, maintaining product quality and reducing wastage.
- The filling volume can be easily adjusted based on container sizes, from 500 ml to 2 liters, ensuring versatility in production.
- Capping and Sealing:
- The machine automatically caps each bottle after filling. The capping mechanism ensures that the bottle is tightly sealed, preventing leaks and contamination.
- The system is designed for a variety of cap types, including screw caps, flip-top caps, or sports caps, depending on the product and packaging requirements.
- Flexible Bottle Size Handling:
- The machine can handle various bottle sizes ranging from 500 ml to 2 liters. Adjustments to handle different bottle sizes are easy to make, allowing for quick changeovers between production runs without significant downtime.
- One-Touch Instrumentation:
- The machine is equipped with an easy-to-use interface with one-touch instrumentation. Operators can easily monitor and control the entire process via the PLC-based control panel, reducing the complexity of operation and enhancing ease of use.
- Sensor-Controlled Process:
- Sensors are incorporated at key stages (rinsing, filling, and capping) to ensure that each bottle goes through the necessary steps in sequence. This minimizes errors and ensures high-quality control.
- High-Speed Operation:
- The rotary design ensures that the machine operates at high speeds, with multiple stations working in parallel. This increases throughput and reduces production time, making it ideal for large-scale bottling operations.
- Sanitation & Hygiene:
- The machine’s construction uses high-quality stainless steel, which is easy to clean and maintain. This is crucial in maintaining hygiene standards, especially when bottling beverages and water.
- The rinsing station ensures that bottles are properly cleaned before filling, preventing contamination and ensuring the quality of the product.
- PLC & Touchscreen Control:
- The entire process, including rinsing, filling, capping, and sealing, is controlled through a PLC system, providing flexibility and precision. The system is equipped with a touchscreen interface, which makes it easy to operate and monitor.
- Energy-Efficient:
- The system is designed to operate with minimal power consumption, making it an energy-efficient solution for high-volume bottling applications.
Advantages:
- High Efficiency: With its fully automated design, the machine performs rinsing, filling, capping, and sealing in a continuous process, reducing labor costs and increasing throughput.
- Precise and Consistent Filling: The PLC control and sensor systems ensure that each bottle is filled to the correct level with minimal variation, ensuring consistency in the final product.
- Flexible and Adaptable: The machine can handle a wide range of bottle sizes and types, making it highly adaptable to different production needs.
- Reduced Downtime: The system is designed for quick changeovers, minimizing downtime and allowing for efficient transitions between different bottle sizes or products.
- Hygienic Design: Made from stainless steel, the machine is easy to clean and meets high sanitation standards, making it suitable for food and beverage packaging.
- Minimal Manual Intervention: The PLC-controlled automation reduces the need for manual intervention, lowering the risk of human error and improving the overall reliability of the production process.
- Improved Sealing Quality: The automatic capping and sealing systems ensure that every bottle is sealed properly, preventing leaks and preserving the quality of the beverage or liquid inside.
- High-Speed Production: The rotary design allows for high-speed bottling, increasing the capacity of the production line and improving overall efficiency.
Applications:
This Automatic Rotary Bottle Rinsing, Filling, and Capping Machine is suitable for a wide range of applications in the beverage and liquid packaging industries, including:
- Mineral Water Bottling
- Carbonated Beverages
- Juices and Soft Drinks
- Flavored Water
- Tea and Coffee
- Energy Drinks
- Flavored Milk
- Non-Carbonated Beverages
The machine is also highly adaptable for other liquid products such as sauces, edible oils, or any liquid that requires bottling and sealing.
Infeed Conveyor | 4 ft |
Outfeed Conveyor | 12 ft |
Filling Tank | 150 Ltr With auto level system |
Dimension (lxbxh) | 1500x1450x2450 mm (Without conveyor) |
Machine Weight | 1800 kg. (Approx.) With shrunk tunnel |
Main Motor | 1 HP 1PHASE |
Conveyor Motor | 1/4 HP 3PHASE |
Shrink Tunnel Blower’s Motor | 1/2 HP 3PHASE |
Outfeed Conveyor Motor | 1/2 HP 3PHASE |
Filling & Washing Motor | ½ HP 1 PHASE |
Total Electric Load | 7.5 KW (MAX.) |
Output | 24-28 B.P.M ( 1 LITER) |
2 STAGE WASHING (MINERAL WATER) X 4 STAGE FILLING |